Product Description
QY Precision specializes in design and production of high precision metal parts and components.Focus on industry and action on demand, to be your trusted partner is our mission.
| Services | CNC Milling, CNC Turning, Wire EDM Cutting, 3D Printing,Vacuum Casting,Reaction Injection Molding, Plastic CNC Machining, Laser, Cutting, Stamping Parts, Bending Parts |
| Material | Metal: Aluminum , Copper , Brass , Steel, Stainless Steel, Titanium and etc. |
| Plastic: ABS, POM, PP, PU, PC,PA66, PMMA, PVC, PVE, Nylon and etc. | |
| Surface treatment | Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc. |
| Heat treatment | Annealing, Normalizing , Nitriding, Tempering |
| File Formats | STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT |
| Inspection | In-house or third party, all the products are strictly inspected by skilled QC |
| Service Type | OEM & ODM Service |
Custom High Precision Brass Stainless Steel CNC Machining Screw gear Miter gear
Gear Introduction
Bevel Gears
Bevel gears are most commonly used to transmit power between shafts that intersect at a 90 degree angle. They are used in applications where a right angle gear drive is required. Bevel gears are generally more costly and are not able to transmit as much torque, per size, as a parallel shaft arrangement.
Worm Gear
Worm gears transmit power through right angles on non-intersecting shafts. Worm gears produce thrust load and are good for high shock load applications but offer very low efficiency in comparison to the other gears. Due to this low efficiency, they are often used in lower horsepower applications.
Helical Gears
Helical gears have teeth that are oriented at an angle to the shaft, unlike spur gears which are parallel. This causes more than 1 tooth to be in contact during operation and helical gears can carry more load than spur gears. Due to the load sharing between teeth, this arrangement also allows helical gears to operate smoother and quieter than spur gears. Helical gears produce a thrust load during operation which needs to be considered when they are used. Most enclosed gear drives use helical gears.
Spur Gears
Spur gears transmit power through shafts that are parallel. The teeth of the spur gears are parallel to the shaft axis. This causes the gears to produce radial reaction loads on the shaft, but not axial loads. Spur gears tend to be noisier than helical gears because they operate with a single line of contact between teeth. While the teeth are rolling through mesh, they roll off of contact with 1 tooth and accelerate to contact with the next tooth. This is different than helical gears, which have more than 1 tooth in contact and transmit torque more smoothly.
Hypoid Gears
Hypoid gears look very much like a spiral bevel gear, but unlike spiral bevel gears, they operate on shafts which do not intersect. In the hypoid arrangement because the pinion is set on a different plane than the gear, the shafts are supported by the bearings on either end of the shaft.
Herringbone Gears
Herringbone gears are very similar to the double helical gear, but they do not have a gap separating the 2 helical faces. Herringbone gears are typically smaller than the comparable double helical and are ideally suited for high shock and vibration applications. Herringbone gearing is not used very often due to their manufacturing difficulties and high cost.
Why Choose QY Precision
FAQ
1.How to get a quote?
Kindly send us the drawing of your product,please. Including details as below: a.Materials b. Surface Finish c. Tolerance d. Quantity If you need solutions for your application, kindly send us your detail requirements, and we will have engineers to service you.
2.How does the payment process work?
Payment terms are flexible for us. We can accept different type payment way:
3.How do I know about the production?
We will double confirm your requirements and send you the sample before the mass production as you required. During the mass production,
4.How do I know about the delivery?
Before shipment we will confirm with you about all the details including CI and other attention issues. After ship out, we will inform you of the tracking number and keep updating the latest shipping information for you.
5.What will you do for after sales?
We will follow up and await your feedback. Any question related to our metal parts, our experienced engineers are ready to help. And welcome to contact for any supporting of your other application even if their is no relationship with our products.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Robotics |
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| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME, CE, FCC, RoHS, ISO9001:2008 |
| Surface Treatment: | Anodizing |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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What are the limitations of using miter gears in certain applications?
Miter gears, like any other mechanical component, have certain limitations that may restrict their use in certain applications. While miter gears are versatile and widely used, it’s important to consider their limitations to ensure proper selection and application. Here are some limitations of using miter gears:
- Higher Friction: Miter gears typically have higher friction compared to other types of gears, such as spur gears or helical gears. This can result in increased power losses and reduced efficiency, especially in applications where minimizing friction is critical.
- Lower Load Capacity: Miter gears generally have a lower load-carrying capacity compared to gears with parallel or helical tooth arrangements. The nature of their intersecting shafts and smaller tooth engagement area can limit their ability to handle heavy loads or transmit high torque.
- Sensitivity to Misalignment: Miter gears require precise alignment for optimal performance. Even slight misalignment between the shafts can result in increased noise, vibration, and accelerated wear. In applications where maintaining precise alignment is challenging, alternative gear types may be more suitable.
- Limited Speed Range: Miter gears may have limitations in terms of the speed range they can effectively operate at. High speeds can lead to increased noise, heat generation, and potential tooth failure due to centrifugal forces. It’s essential to consider the specific speed requirements of the application and select gears accordingly.
- Complex Manufacturing: Miter gears with specific angles, such as non-90-degree gears, require more complex manufacturing processes compared to standard 90-degree miter gears. This complexity can result in higher costs and longer lead times for custom or non-standard gear configurations.
Despite these limitations, miter gears continue to be widely used in various applications where their unique characteristics and advantages outweigh the drawbacks. It’s important to carefully evaluate the specific requirements of the application and consider alternative gear options if the limitations of miter gears pose significant challenges.
Can miter gears be used to redirect rotational motion in machinery?
Yes, miter gears can be used to redirect rotational motion in machinery. Let’s delve into the details:
1. Change in Direction:
Miter gears are specifically designed to change the direction of rotational motion. By meshing two miter gears together, the input rotational motion can be redirected at a 90-degree angle. This ability to change the direction of rotation makes miter gears ideal for applications where a change in the orientation of the machinery or the direction of movement is required.
2. Perpendicular Shaft Arrangement:
Miter gears achieve rotational redirection by utilizing a perpendicular shaft arrangement. The intersecting shafts of the gears allow for the input and output shafts to be oriented at a right angle. As a result, when one gear rotates, it transfers the rotational motion to the other gear at a 90-degree angle, redirecting the motion along a different axis.
3. Compact Design:
Miter gears have a compact design, which is advantageous when redirecting rotational motion in machinery. Their conical shape and intersecting shaft arrangement allow for efficient use of space. This compactness is particularly beneficial in applications where there are space constraints or a need to optimize the overall size of the machinery.
4. Precise and Reliable Redirection:
Miter gears provide precise and reliable redirection of rotational motion. When designed and manufactured with precision, the straight teeth of miter gears ensure smooth meshing and engagement, resulting in minimal backlash and accurate transmission of rotational motion. This precision allows for consistent and dependable redirection of the rotational motion without loss of power or efficiency.
5. Speed Adjustment:
In addition to changing the direction of rotation, miter gears can also be used to adjust the speed of the output shaft. By varying the number of teeth on the gears or incorporating additional gears, the rotational speed can be increased or reduced as desired. This speed adjustment capability adds flexibility to the machinery, enabling it to adapt to different operational requirements.
6. Common Applications:
Miter gears find wide applications in various machinery where rotational motion redirection is needed. They are commonly used in automotive differentials, robotics, machine tools, printing machinery, camera lenses, and many other mechanical systems. Their ability to redirect rotational motion reliably and efficiently makes them a popular choice in these industries and beyond.
In summary, miter gears are well-suited for redirecting rotational motion in machinery. Their ability to change the direction of rotation, compact design, precise and reliable operation, speed adjustment capability, and widespread use in different industries make them a valuable component for achieving rotational motion redirection in various mechanical systems.
What are the advantages of using miter gears in machinery?
Miter gears offer several advantages when used in machinery. Here’s a detailed explanation of their advantages:
1. Right Angle Power Transmission:
One of the primary advantages of miter gears is their ability to transmit power between intersecting shafts at a right angle. This allows for efficient power transfer in machinery where the input and output shafts need to be oriented perpendicularly. Miter gears eliminate the need for additional components or complex mechanisms to achieve this right angle power transmission.
2. Compact Design:
Miter gears have a compact design due to their conical shape and intersecting shaft arrangement. They occupy less space compared to other types of gears used for parallel or non-intersecting shafts. This compactness is particularly beneficial in machinery where space constraints are a concern, allowing for more efficient utilization of available space.
3. Directional Change of Rotation:
Miter gears enable the change in the direction of rotational motion. By meshing two miter gears, the input rotational motion can be redirected at a 90-degree angle. This flexibility in changing the direction of rotation is advantageous in machinery that requires precise control over the direction of movement or where space limitations restrict the orientation of the equipment.
4. Speed Adjustment:
Miter gears can be used to achieve speed reduction or increase by varying the number of teeth on the gears or combining them with other gears. This allows for adjusting the rotational speed to match the desired output speed. The ability to change the speed with miter gears provides flexibility in adapting the machinery to specific operational requirements.
5. Smooth Operation:
When designed and manufactured with precision, miter gears can provide smooth and efficient operation. Proper tooth profile and tooth contact ensure minimal noise and vibration during gear engagement, resulting in quieter and more reliable machinery performance.
6. Versatility:
Miter gears are versatile and find applications in a wide range of machinery across various industries. They can be employed in different types of equipment, including mechanical clocks, robotics, printing machinery, automotive differentials, camera lenses, and more. The versatility of miter gears makes them a valuable choice for different machinery requirements.
7. High Torque Transmission:
Miter gears are capable of transmitting high torque due to their robust construction and tooth engagement characteristics. This makes them suitable for machinery that requires the transmission of substantial power or torque, ensuring reliable operation even under demanding conditions.
In summary, the advantages of using miter gears in machinery include right angle power transmission, compact design, directional change of rotation, speed adjustment, smooth operation, versatility, and high torque transmission. These advantages make miter gears a preferred choice in various machinery applications, offering efficiency, flexibility, and reliable performance.
editor by CX 2023-09-23