China Dongguan Manufacturer Design Drawing Plastic Machining Spur Gear spiral bevel gear

Item Description

HangZhou  Producer Design Drawing Plastic Machining Spur Gear

Our factory specializing in producing precision CNC machining part and assembly solutions for OEM and ODM component Our business has 1 established CNC gantry equipment,15 sets CNC machine center,2 sets CNC lathe,8 sets CNC milling etc. Our materials generally processed are Aluminum,Stainless metal,Brass,Carton Metal,Totally free cutting metal,Tooling Steel,Enginnering Plastic.
Item Description

precision cnc parts for digital camera in aluminum,brass, stainless steel substance
processed by casting and CNC lathe
with machining end, anodize oxidation ending

Our Experience

We are with rich experience in processing of various materials, 
such as AL6061/7075, SUS303, 304, ESD225/420, DERLIN, SI36H, SS440C,seventeen-4 ph, Ceramic, Carbide,Engineering Plastics such as PEEK and so on. In addition, we can also provide some special processing, special heat treatment and special electroplating, surface treatment for customer, such as optical grinding, honing, precision EDM specialshaped processing, carburizing, nitriding, vacuum heat treatment and cryogenic treatment, the hard anodized aluminum, steel blue, electrolytic polishing, nickel sank without electricity,silver-plated, gold-plated and so on.

 

Materials: Copper,iron,aluminum,stainless steel,alloy steel,plastic.and so on.Which we normally processing are as pursuing present.
 

Aluminum 6061-T6,6063-T5,7075-T6,2011,2017,2571,5052,5083,6082,and so on
Stainless steel SUS303, SUS304, SUS316,SUS316L, SUS430, SUS440, SUS420, SUS201,and so on.
Metal Q235,20#,forty five#,Cr12,SKD11,A2,40Cr,16Mn,Cr12Mov,and many others.
Carbon Steel 1571,1015,1571,1030,1035,1040,1045,etc.
Cost-free Slicing Metal 1211,12L13,12L14,1215,and so on.
Brass C11000,C15710,C12000,C26000(HPb59),C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4),and many others.
Plastic PVC,PE, PMMA,POM,Telfon,Delrin,PEEK,Nylon, Ab muscles,Personal computer,PP,PA6,PA66,and many others.

 

Processing approach:

one CNCTurning
two Auto lathe
three three/4 axis CNC milling
4 CNC turning and milling compound processing
5 Grinding
six Fast/midium/gradual wire EDM
seven Wire-Reducing
eight Welding
9 Forged
ten Taping
eleven Drilling

 

Floor therapy:

1 Zinc/nickel/chrome plating
2 scorching galvanized
three painting
4 powder coating
five Anodize Oxidation, or with colors:like silver, blue, red, and so on.
six  plating,silver-plated,Gold-plated,and so on
seven polishing
eight electrolytic polishing
nine sank with out electric power nickel
and so forth and so forth.

 

Sizzling treatment method:

one Vacuum
2 carburizing
three nitriding
four cryogenic
 

Our Companies

  Our Solutions: Delivering complete set complete components  processing, and also can assembled as customers’ need. Aid you to save time,preserve labor,and help save worry.
 

Top quality

100% inspection ahead of shipping for sample, sampling inspectio as the customer’s requirements for mass creation.

Packaging & Delivery

Packing:As for every our regular,if you have prerequisite, please notify me.

Our satandard packing: merchandise wrapped with bubble, or in 1 piece/PP bag, wooden box or  parper carton, 

Organization Details

HangZhou CZPT Precision Machining Co.,Ltd specialized in processing all types of precision parts, items widely utilised in Machining,Electronic,Computerized line, Automobile,Airplane,Laptop, Communication,Healthcare tools, Layout, Producing, fixture,mildew and some other industries.

 

Our Equipments

 

Prcessing Equipements

 

No. Eqipment title Quantity(sets) Precision Max processing measurement
one CNC Planer type milling device 1 .005mm 2000*1300mm
2 four Axis CNC milling device one .005mm D30mm to 40mm
three CNC milling machine 14 .005mm 800*450mm,600*350mm
four Milling machine 14 .02mm 780*350mm
5 CNC lathe equipment 3 .002mm D450*500mm
6 Lathe equipment 2 .01mm D360*750
seven Plane grinding maching four .005mm 350*two hundred*150mm
eight High pace WEDM four .02mm seven hundred*400*five hundred
9 Low speed WEDM 2 .01mm  
ten Hydraulic sheet metal bending equipment one   VC67Y-30T*1600mm,                  Liter stress:300kN

 

 

The primary check products

 

Quantity Equiment name Specification Amount(established) Manufacturer Origin
1 Digital Altimeter -600mm 1 TESR Switzerland
two Impression Measurement Instrument 250*150mm 1 JATEH China
three Rockwell Apparatus HR-150A 1 Shidai China
four Surface roghness comparison Specimens   1 HangZhou China

   

Utilization:Mechanical hardware elements.

Why Pick us?

one:Factory directly, with very good high quality and affordable cost.
two:For processing: We have rich encounter in processing many varieties of machining components with numerous types of supplies.
Extremely welcome Non-standar, normal, OEM, customized machining elements.
Areas can with large precision, tolerance can reach to +.005mm, floor Roughness can get to to Ra0.8-3.two
three:For assembling: We have professional assembling office, because our manufacturing facility also make equipments, could offer assembling and degugging support for you.
four:For top quality: We are with ISO standard, and with PND manufacturing and managment program, each and every element will be examination and verify before shipping.
five:For MOQ: our MOQ is 1 piece.
6:For production time: Fast guide time. Samples:5-7days, mass manufacturing:twelve-15days.
7:For Brand: customized Logo is available by laser marking.
8:For services: We processing components according artwork strictly, and give afterservice is parts diverse with artwork.
 

FAQ

 1: Do you have inventory products?

 We only make goods according customers order, never have stock products, all processing according to customers’ demands.

 

2: What artwork type we need to offer?

 

Answer:Second Processing artwork in PDF,JPG,cdr or other individuals, or DWG, STP also can use, but if require Second processing artwork to compute price.

As distinct merchandise has distinct usage, we require according your processing artwork or sample  to method.And for distinct goods need diverse substance,processing talent, remember to give us your processing artwork or samples to aid us to compute detail cost  for you.

Detail view

Other machining items


Our manufacturing facility

 

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI
Customized: Customized
Material: Plastic
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Aluminum 6061-T6,6063-T5,7075-T6,2011,2017,2024,5052,5083,6082,etc
Stainless steel SUS303, SUS304, SUS316,SUS316L, SUS430, SUS440, SUS420, SUS201,etc.
Steel Q235,20#,45#,Cr12,SKD11,A2,40Cr,16Mn,Cr12Mov,etc.
Carbon Steel 1010,1015,1020,1030,1035,1040,1045,etc.
Free Cutting Steel 1211,12L13,12L14,1215,etc.
Brass C11000,C10200,C12000,C26000(HPb59),C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4),etc.
Plastic PVC,PE, PMMA,POM,Telfon,Delrin,PEEK,Nylon, ABS,PC,PP,PA6,PA66,etc.

###

1 CNCTurning
2 Auto lathe
3 3/4 axis CNC milling
4 CNC turning and milling compound processing
5 Grinding
6 Fast/midium/slow wire EDM
7 Wire-Cutting
8 Welding
9 Cast
10 Taping
11 Drilling

###

1 Zinc/nickel/chrome plating
2 hot galvanized
3 painting
4 powder coating
5 Anodize Oxidation, or with colors:like silver, blue, red, etc.
6  plating,silver-plated,Gold-plated,etc
7 polishing
8 electrolytic polishing
9 sank without electricity nickel
etc etc.

###

1 Vacuum
2 carburizing
3 nitriding
4 cryogenic
 

###

 

Prcessing Equipements

 

No. Eqipment name Quantity(sets) Precision Max processing size
1 CNC Planer type milling machine 1 0.005mm 2000*1300mm
2 4 Axis CNC milling machine 1 0.005mm D30mm to 40mm
3 CNC milling machine 14 0.005mm 800*450mm,600*350mm
4 Milling machine 14 0.02mm 780*350mm
5 CNC lathe machine 3 0.002mm D450*500mm
6 Lathe machine 2 0.01mm D360*750
7 Plane grinding maching 4 0.005mm 350*200*150mm
8 High speed WEDM 4 0.02mm 700*400*500
9 Low speed WEDM 2 0.01mm  
10 Hydraulic sheet metal bending machine 1   VC67Y-30T*1600mm,                  Liter pressure:300kN

###

 

The main test equipment

 

Number Equiment name Specification Quantity(set) Brand Origin
1 Electronic Altimeter 0-600mm 1 TESR Switzerland
2 Image Measurement Instrument 250*150mm 1 JATEH China
3 Rockwell Apparatus HR-150A 1 Shidai China
4 Surface roghness comparison Specimens   1 Weifang China
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI
Customized: Customized
Material: Plastic
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Aluminum 6061-T6,6063-T5,7075-T6,2011,2017,2024,5052,5083,6082,etc
Stainless steel SUS303, SUS304, SUS316,SUS316L, SUS430, SUS440, SUS420, SUS201,etc.
Steel Q235,20#,45#,Cr12,SKD11,A2,40Cr,16Mn,Cr12Mov,etc.
Carbon Steel 1010,1015,1020,1030,1035,1040,1045,etc.
Free Cutting Steel 1211,12L13,12L14,1215,etc.
Brass C11000,C10200,C12000,C26000(HPb59),C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4),etc.
Plastic PVC,PE, PMMA,POM,Telfon,Delrin,PEEK,Nylon, ABS,PC,PP,PA6,PA66,etc.

###

1 CNCTurning
2 Auto lathe
3 3/4 axis CNC milling
4 CNC turning and milling compound processing
5 Grinding
6 Fast/midium/slow wire EDM
7 Wire-Cutting
8 Welding
9 Cast
10 Taping
11 Drilling

###

1 Zinc/nickel/chrome plating
2 hot galvanized
3 painting
4 powder coating
5 Anodize Oxidation, or with colors:like silver, blue, red, etc.
6  plating,silver-plated,Gold-plated,etc
7 polishing
8 electrolytic polishing
9 sank without electricity nickel
etc etc.

###

1 Vacuum
2 carburizing
3 nitriding
4 cryogenic
 

###

 

Prcessing Equipements

 

No. Eqipment name Quantity(sets) Precision Max processing size
1 CNC Planer type milling machine 1 0.005mm 2000*1300mm
2 4 Axis CNC milling machine 1 0.005mm D30mm to 40mm
3 CNC milling machine 14 0.005mm 800*450mm,600*350mm
4 Milling machine 14 0.02mm 780*350mm
5 CNC lathe machine 3 0.002mm D450*500mm
6 Lathe machine 2 0.01mm D360*750
7 Plane grinding maching 4 0.005mm 350*200*150mm
8 High speed WEDM 4 0.02mm 700*400*500
9 Low speed WEDM 2 0.01mm  
10 Hydraulic sheet metal bending machine 1   VC67Y-30T*1600mm,                  Liter pressure:300kN

###

 

The main test equipment

 

Number Equiment name Specification Quantity(set) Brand Origin
1 Electronic Altimeter 0-600mm 1 TESR Switzerland
2 Image Measurement Instrument 250*150mm 1 JATEH China
3 Rockwell Apparatus HR-150A 1 Shidai China
4 Surface roghness comparison Specimens   1 Weifang China

Benefits and Uses of Miter Gears

If you’ve ever looked into the differences between miter gears, you’re probably wondering how to choose between a Straight toothed and Hypoid one. Before you decide, however, make sure you know about backlash and what it means. Backlash is the difference between the addendum and dedendum, and it prevents jamming of the gears, protects the mating gear surfaces, and allows for thermal expansion during operation.
gear

Spiral bevel gears

Spiral bevel gears are designed to increase efficiency and reduce cost. The spiral shape creates a profile in which the teeth are cut with a slight curve along their length, making them an excellent choice for heavy-duty applications. Spiral bevel gears are also hypoid gears, with no offsets. Their smaller size means that they are more compact than other types of right-angle gears, and they are much quieter than other types of gear.
Spiral bevel gears feature helical teeth arranged in a 90-degree angle. The design features a slight curve to the teeth, which reduces backlash while increasing flexibility. Because they have no offsets, they won’t slip during operation. Spiral bevel gears also have less backlash, making them an excellent choice for high-speed applications. They are also carefully spaced to distribute lubricant over a larger area. They are also very accurate and have a locknut design that prevents them from moving out of alignment.
In addition to the geometric design of bevel gears, CZPT can produce 3D models of spiral bevel gears. This software has gained widespread attention from many companies around the world. In fact, CZPT, a major manufacturer of 5-axis milling machines, recently machined a prototype using a spiral bevel gear model. These results prove that spiral bevel gears can be used in a variety of applications, ranging from precision machining to industrial automation.
Spiral bevel gears are also commonly known as hypoid gears. Hypoid gears differ from spiral bevel gears in that their pitch surface is not at the center of the meshing gear. The benefit of this gear design is that it can handle large loads while maintaining its unique features. They also produce less heat than their bevel counterparts, which can affect the efficiency of nearby components.

Straight toothed miter gears

Miter gears are bevel gears that have a pitch angle of 90 degrees. Their gear ratio is 1:1. Miter gears come in straight and spiral tooth varieties and are available in both commercial and high precision grades. They are a versatile tool for any mechanical application. Below are some benefits and uses of miter gears. A simple explanation of the basic principle of this gear type is given. Read on for more details.
When selecting a miter gear, it is important to choose the right material. Hard faced, high carbon steel is appropriate for applications requiring high load, while nylon and injection molding resins are suitable for lower loads. If a particular gear becomes damaged, it’s advisable to replace the entire set, as they are closely linked in shape. The same goes for spiral-cut miter gears. These geared products should be replaced together for proper operation.
Straight bevel gears are the easiest to manufacture. The earliest method was using an indexing head on a planer. Modern manufacturing methods, such as the Revacycle and Coniflex systems, made the process more efficient. CZPT utilizes these newer manufacturing methods and patented them. However, the traditional straight bevel is still the most common and widely used type. It is the simplest to manufacture and is the cheapest type.
SDP/Si is a popular supplier of high-precision gears. The company produces custom miter gears, as well as standard bevel gears. They also offer black oxide and ground bore and tooth surfaces. These gears can be used for many industrial and mechanical applications. They are available in moderate quantities from stock and in partial sizes upon request. There are also different sizes available for specialized applications.
gear

Hypoid bevel gears

The advantages of using Hypoid bevel and helical gears are obvious. Their high speed, low noise, and long life make them ideal for use in motor vehicles. This type of gear is also becoming increasingly popular in the power transmission and motion control industries. Compared to standard bevel and helical gears, they have a higher capacity for torque and can handle high loads with less noise.
Geometrical dimensioning of bevel/hypoid bevel gears is essential to meet ANSI/AGMA/ISO standards. This article examines a few ways to dimension hypoid bevel and helical gears. First, it discusses the limitations of the common datum surface when dimensioning bevel/helical gear pairs. A straight line can’t be parallel to the flanks of both the gear and the pinion, which is necessary to determine “normal backlash.”
Second, hypoid and helical gears have the same angular pitch, which makes the manufacturing process easier. Hypoid bevel gears are usually made of two gears with equal angular pitches. Then, they are assembled to match one another. This reduces noise and vibration, and increases power density. It is recommended to follow the standard and avoid using gears that have mismatched angular pitches.
Third, hypoid and helical gears differ in the shape of the teeth. They are different from standard gears because the teeth are more elongated. They are similar in appearance to spiral bevel gears and worm gears, but differ in geometry. While helical gears are symmetrical, hypoid bevel gears are non-conical. As a result, they can produce higher gear ratios and torque.

Crown bevel gears

The geometrical design of bevel gears is extremely complex. The relative contact position and flank form deviations affect both the paired gear geometry and the tooth bearing. In addition, paired gears are also subject to process-linked deviations that affect the tooth bearing and backlash. These characteristics require the use of narrow tolerance fields to avoid quality issues and production costs. The relative position of a miter gear depends on the operating parameters, such as the load and speed.
When selecting a crown bevel gear for a miter-gear system, it is important to choose one with the right tooth shape. The teeth of a crown-bevel gear can differ greatly in shape. The radial pitch and diametral pitch cone angles are the most common. The tooth cone angle, or “zerol” angle, is the other important parameter. Crown bevel gears have a wide range of tooth pitches, from flat to spiral.
Crown bevel gears for miter gear are made of high-quality materials. In addition to metal, they can be made of plastic or pre-hardened alloys. The latter are preferred as the material is less expensive and more flexible than steel. Furthermore, crown bevel gears for miter gears are extremely durable, and can withstand extreme conditions. They are often used to replace existing gears that are damaged or worn.
When selecting a crown bevel gear for a miter gear, it is important to know how they relate to each other. This is because the crown bevel gears have a 1:1 speed ratio with a pinion. The same is true for miter gears. When comparing crown bevel gears for miter gears, be sure to understand the radii of the pinion and the ring on the pinion.
gear

Shaft angle requirements for miter gears

Miter gears are used to transmit motion between intersecting shafts at a right angle. Their tooth profile is shaped like the mitre hat worn by a Catholic bishop. Their pitch and number of teeth are also identical. Shaft angle requirements vary depending on the type of application. If the application is for power transmission, miter gears are often used in a differential arrangement. If you’re installing miter gears for power transmission, you should know the mounting angle requirements.
Shaft angle requirements for miter gears vary by design. The most common arrangement is perpendicular, but the axes can be angled to almost any angle. Miter gears are also known for their high precision and high strength. Their helix angles are less than ten degrees. Because the shaft angle requirements for miter gears vary, you should know which type of shaft angle you require before ordering.
To determine the right pitch cone angle, first determine the shaft of the gear you’re designing. This angle is called the pitch cone angle. The angle should be at least 90 degrees for the gear and the pinion. The shaft bearings must also be capable of bearing significant forces. Miter gears must be supported by bearings that can withstand significant forces. Shaft angle requirements for miter gears vary from application to application.
For industrial use, miter gears are usually made of plain carbon steel or alloy steel. Some materials are more durable than others and can withstand higher speeds. For commercial use, noise limitations may be important. The gears may be exposed to harsh environments or heavy machine loads. Some types of gears function with teeth missing. But be sure to know the shaft angle requirements for miter gears before you order one.

China Dongguan Manufacturer Design Drawing Plastic Machining Spur Gear     spiral bevel gearChina Dongguan Manufacturer Design Drawing Plastic Machining Spur Gear     spiral bevel gear
editor by czh 2022-12-06